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Making of Cable Fixing Clips for Vertical Cable Trays

Cable fixing clips for vertical cable trays should be made from durable materials like spring steel or stainless steel and installed at recommended intervals to ensure compliance with BS 7671 and structural safety.Materials and Design

Cable fixing clips are typically made from spring steel (CS70) or stainless steel to provide strength and durability, especially for vertical installations where gravity exerts continuous load on the cables . Plastic clips can be used as supplementary supports but cannot serve as the sole support in access or egress routes according to the 18th Edition of the IET Wiring Regulations (BS 7671), . Clips may include metal saddles or stainless steel cable ties to secure cables without damaging insulation . Push-on clips are also available for quick attachment to steelwork such as beams, rods, or flanged purlins .

Manufacturing Considerations

When making clips for vertical cable trays:

  • Ensure spring tension or rigidity is sufficient to hold cable bundles without deformation.
  • Include slots or holes for cable ties or screws to allow secure attachment to the tray or supporting structure.
  • Consider corrosion resistance, especially in industrial or outdoor environments.
  • Design clips to accommodate various cable diameters and bundle sizes, ensuring minimal mechanical strain on the cables .
Installation Guidelines

For vertical cable trays:

  • Spacing of clips: Metal clips should be installed approximately every 400mm for exposed vertical cables . The exact spacing may vary depending on cable weight, diameter, and stiffness, calculated using methods like the Heinhold method to prevent sag or mechanical strain .
  • Attachment methods: Clips can be mounted directly to the tray, wall, or supporting structure using threaded rods, brackets, or trapeze supports . Push-on clips allow quick fixing to steel beams or rods .
  • Support for heavy cables: Use metal containment or tray hangers in combination with clips to distribute weight evenly and prevent cable damage .
  • Compliance: Ensure installation follows BS 7671 spacing and support requirements, particularly in access and egress routes, using metal fixings as the primary support .
Best Practices
  • Use stainless steel clips for fire-resistant or high-temperature environments.
  • Regularly inspect clips and fasteners for wear or loosening.
  • Combine metal clips with cable ties for additional security without relying solely on plastic components .
  • Adjust clip placement to avoid interference with tray rungs, connectors, or other hardware . By following these guidelines, cable fixing clips for vertical cable trays will provide safe, durable, and code-compliant support for electrical installations.
Making of Cable Fixing Clips for Vertical Cable Trays

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